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4WD (Four-wheel Drive) Model Precautions..............................................................................................................13-2
Special Tools..............................................................................................................................................................13-3
Transmission Fluid Inspection and Replacement.......................................................................................................13-4
Back-Up Light Switch Test .........................................................................................................................................13-4
Transmission Removal...............................................................................................................................................13-5
Transmission Installation..........................................................................................................................................13-10
Transmission Disassembly.......................................................................................................................................13-15
Reverse Shift Fork Clearance Inspection.................................................................................................................13-21
Shift Lever Clearance Inspection.............................................................................................................................13-22
Change Lever Assembly Disassembly/Reassembly................................................................................................13-23
Shift Forks Clearance Inspection.............................................................................................................................13-24
Shift Forks Disassembly/Reassembly......................................................................................................................13-25
Mainshaft Assembly Clearance Inspection ..............................................................................................................13-26
Mainshaft Disassembly............................................................................................................................................13-28
Mainshaft Inspection ................................................................................................................................................13-29
Mainshaft Reassembly.............................................................................................................................................13-31
Countershaft Assembly Clearance Inspection .........................................................................................................13-34
Countershaft Disassembly.......................................................................................................................................13-36
Countershaft Inspection...........................................................................................................................................13-37
Countershaft Reassembly........................................................................................................................................13-38
Synchro Sleeve and Hub Inspection and Reassembly ............................................................................................13-43
Synchro Ring and Gear Inspection..........................................................................................................................13-43
Mainshaft Bearing and Oil Seal Replacement .........................................................................................................13-45
Countershaft Bearing Replacement.........................................................................................................................13-46
Mainshaft Thrust Clearance Adjustment..................................................................................................................13-47
Transmission Reassembly .......................................................................................................................................13-50
Gearshift Mechanism Replacement.........................................................................................................................13-55
Component Location Index ......................................................................................................................................13-56
Backlash Inspection.................................................................................................................................................13-58
Driven Gear/Carrier Replacement............................................................................................................................13-58
Carrier Bearings Replacement.................................................................................................................................13-59
Oil Seal Replacement ..............................................................................................................................................13-60
Differential Thrust Clearance Adjustment.................................................................................................................13-61
Backlash Inspection on Car .....................................................................................................................................13-63
Transfer Removal.....................................................................................................................................................13-64
Transfer Installation..................................................................................................................................................13-64
Transfer Overhaul ....................................................................................................................................................13-65
Transfer Inspection...................................................................................................................................................13-67
Transfer Disassembly...............................................................................................................................................13-68
Transfer Holder Disassembly...................................................................................................................................13-70
Transfer Holder Tapered Roller Bearing Outer Race Replacement.........................................................................13-71
Transfer Drive Gear Bearing Replacement..............................................................................................................13-71
Transfer Driven Gear Bearing Replacement............................................................................................................13-72
Transfer Housing Bearing Outer Race Replacement...............................................................................................13-72
Transfer Reassembly...............................................................................................................................................13-73