Hummer H1 2003 Workshop Manual PDF

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Section 1
General Information, Lubrication and Maintenance
TABLE OF CONTENTS
Abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12
About This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Bolt Identification and Torque Limits (Dry*) . . . . . . . . . . . . . . .1-13
Carbon Monoxide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Component Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7
Emission Control information Label . . . . . . . . . . . . . . . . . . . . . .1-3
Engine Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
EPA Noise Emission Control Information Label. . . . . . . . . . . . .1-5
Essential Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-31
Fluid Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10
Hummer H1 Service Hotline . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Lubrication and Maintenance Items. . . . . . . . . . . . . . . . . . . . . .1-25
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-21
Miscellaneous essential Tools . . . . . . . . . . . . . . . . . . . . . . . . . .1-33
Paint and Trim Colors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
Recommended Fuel/Fluids/Lubricants/Capacities . . . . . . . . . 1-24
Replacement Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
Safety Certification Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Safety Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Scheduled Maintenance Chart. . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34
Towing, Lifting, Jump Starting . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
Transfer Case Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Transmission Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
U.S./Metric Conversions and Equivalents . . . . . . . . . . . . . . . . 1-15
Vehicle Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Vehicle Identification Number (VIN) . . . . . . . . . . . . . . . . . . . . . . 1-5
Vehicle Weights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
SAFETY SUMMARY
Individuals who decide to perform their own repairs should
have proper training and limit repairs to components which
will not affect the safety of the vehicle or its occupants.
When replacement parts are required, it is strongly recom-
mended that they are purchased through an authorized HUM-
MER dealer. It is essential that replacement parts meet or
exceed manufacturer’s specifications. Vehicle performance
and personal safety may be impaired if other than original fac-
tory components are installed.
The installation of nonapproved accessories or conversions is
not recommended as they could affect the vehicle’s driving
characteristics and personal safety. AM General LLC will not
be liable for personal injury or damage to property resulting
from the installation of nonapproved accessories or conver-
sions to the HUMMER H1.
Following the safety precautions as prescribed throughout this
manual may greatly reduce the risks of personal injury and
damage to the vehicle. However, it is unlikely that AM General
LLC will account for all possibilities.
Warnings, cautions, and notes are used throughout this service
manual to assist service personnel in the performance of main-
tenance actions. These statements are designed as reminders
for trained and experienced service personnel.
WARNINGS
— Indicate potential safety hazards and must be
followed to avoid personal injury. Warnings appear as follows:
CAUTIONS
— Indicate potential equipment damage, and
must be followed to avoid damage to components or systems.
An example of a caution is shown below:
NOTES
— Indicate methods or actions that may simplify ve-
hicle maintenance or help maintain vehicle performance. An
example of a note is shown below:
WARNING: To avoid injury, do not remove surge
tank filler cap before depressurizing cooling system
when engine temperature is above 190° F (88° C).
CAUTION: To avoid starter damage, do not operate
starter continuously for more than 15 seconds. Wait 10
to 15 seconds between periods of operation.
NOTE: Clean all components, examine for wear or dam-
age, and replace if necessary.