Nissan 350Z Workshop Manual 2003 (14) PDF

EI-1
EXTERIOR & INTERIOR
I BODY
CONTENTS
C
D
E
F
G
H
J
K
L
M
SECTION
A
B
EI
EXTERIOR & INTERIOR
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) ?AIR BAG? and ?SEAT BELT PRE-TEN-
SIONER? .................................................................. 3
Precautions for Battery Service ................................ 3
Precautions for work ................................................ 3
Wiring Diagnosis and Trouble Diagnosis ................. 3
PREPARATION ........................................................... 4
Special service tool .................................................. 4
Commercial Service Tool ......................................... 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 5
Work Flow ................................................................ 5
CUSTOMER INTERVIEW ..................................... 5
DUPLICATE THE NOISE AND TEST DRIVE ....... 6
CHECK RELATED SERVICE BULLETINS ........... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 6
REPAIR THE CAUSE ........................................... 6
CONFIRM THE REPAIR ....................................... 7
Generic Squeak and Rattle Troubleshooting ........... 7
INSTRUMENT PANEL .......................................... 7
CENTER CONSOLE ............................................. 7
DOORS ................................................................. 7
TRUNK .................................................................. 8
SUNROOF/HEADLINER ....................................... 8
SEATS ................................................................... 8
UNDERHOOD ....................................................... 8
Diagnostic Worksheet .............................................. 9
CLIP AND FASTENER ..............................................11
Clip and Fastener ....................................................11
FRONT BUMPER ..................................................... 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 16
INSTALLATION ................................................... 16
REAR BUMPER ....................................................... 17
Removal and Installation ........................................ 17
REMOVAL ........................................................... 19
INSTALLATION ................................................... 19
COWL TOP ...............................................................20
Removal and Installation ........................................20
REMOVAL ...........................................................20
INSTALLATION ...................................................20
FENDER PROTECTOR ............................................21
Removal and Installation ........................................21
DOOR OUTSIDE MOLDING .....................................22
Removal and Installation ........................................22
DOOR OUTSIDE MOLDING ...............................22
INSTALLATION ...................................................22
SIDE SILL FINISHER ................................................23
Removal and Installation ........................................23
REMOVAL ...........................................................23
INSTALLATION ...................................................23
WINDSHIELD MOLDING ..........................................24
Removal and Installation ........................................24
REMOVAL ...........................................................24
INSTALLATION ...................................................24
REAR WINDOW MOLDING ......................................25
Back Door Molding .................................................25
REMOVAL AND INSTALLATION ........................25
REAR SPOILER ........................................................26
Removal and Installation ........................................26
REMOVAL ...........................................................26
INSTALLATION ...................................................26
ROOF SIDE MOLDING .............................................27
Removal and installation ........................................ 27
FRONT PILLAR FINISHER .................................27
LOCK PILLER FINISHER ...................................27
DOOR FINISHER ......................................................28
Removal and Installation ........................................28
DRIVER DOOR FINISHER .................................28
PASSENGER DOOR FINISHER .........................29
BODY SIDE TRIM .....................................................30
Removal and Installation ........................................30
REAR SIDE FINISHER .......................................30
REAR PILLAR FINISHER ...................................30
FRONT PILLAR GARNISH .................................31
KICKING PLATE ..................................................31