Nissan 350Z Workshop Manual 2003 (39) PDF

SC-1
STARTING & CHARGING SYSTEM
K ELECTRICAL
CONTENTS
C
D
E
F
G
H
I
J
L
M
SECTION
A
B
SC
STARTING & CHARGING SYSTEM
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) ?AIR BAG? and ?SEAT BELT PRE-TEN-
SIONER? .................................................................. 2
Precautions for Battery Service ................................ 2
Wiring Diagrams and Trouble Diagnosis .................. 2
PREPARATION ........................................................... 3
Special Service Tool ................................................. 3
Commercial Service Tools ........................................ 3
BATTERY .................................................................... 4
How to Handle Battery ............................................. 4
METHODS OF PREVENTING OVER-DIS-
CHARGE ............................................................... 4
CHECKING ELECTROLYTE LEVEL .................... 5
SPECIFIC GRAVITY CHECK ............................... 5
CHARGING THE BATTERY ................................. 6
Trouble Diagnoses with Battery/Starting/Charging
System Tester .......................................................... 6
DIAGNOSTIC RESULT ITEM CHART .................. 8
Removal and Installation .......................................... 9
REMOVAL ............................................................. 9
INSTALLATION ..................................................... 9
STARTING SYSTEM ................................................ 10
System Description ................................................ 10
M/T MODEL ........................................................ 10
A/T MODEL ......................................................... 10
Wiring Diagram ? START ? ..................................11
M/T MODEL .........................................................11
A/T MODEL ......................................................... 13
Trouble Diagnoses with Battery/Starting/Charging
System Tester ........................................................ 14
DIAGNOSTIC RESULT ITEM CHART ................ 14
WORK FLOW ...................................................... 15
DIAGNOSTIC PROCEDURE 1 ........................... 16
DIAGNOSTIC PROCEDURE 2 ........................... 17
MINIMUM SPECIFICATION OF CRANKING
VOLTAGE REFERENCING COOLANT TEM-
PERATURE .........................................................18
Removal and Installation ........................................ 18
REMOVAL ........................................................... 18
INSTALLATION ...................................................18
Disassembly and Assembly .................................... 19
Inspection After Disassembly .................................19
PINION/CLUTCH CHECK ...................................19
CHARGING SYSTEM ...............................................20
System Description ................................................. 20
Wiring Diagram ? CHARGE ? .............................21
Trouble Diagnoses with Battery/Starting/Charging
System Tester .........................................................22
DIAGNOSTIC RESULT ITEM CHART ................ 23
WORK FLOW ......................................................24
DIAGNOSTIC PROCEDURE 1 ........................... 25
DIAGNOSTIC PROCEDURE 2 ........................... 26
DIAGNOSTIC PROCEDURE 3 ........................... 27
DIAGNOSTIC PROCEDURE 4 ........................... 28
DIAGNOSTIC PROCEDURE 5 ........................... 29
MALFUNCTION INDICATOR ..............................30
Removal and Installation ........................................ 30
REMOVAL ........................................................... 30
INSTALLATION ...................................................31
Disassembly and Assembly .................................... 32
SERVICE DATA AND SPECIFICATIONS (SDS) ......33
Battery ....................................................................33
Starter .....................................................................33
Alternator ................................................................33

Nissan 350Z Workshop Manual 2003 (39) Summary of Content

SC-1STARTING CHARGING SYSTEMK ELECTRICALCONTENTSCDEFGHIJLMSECTION ABSCSTARTING CHARGING SYSTEMPRECAUTIONS .......................................................... 2Precautions for Supplemental Restraint System (SRS) AIR BAG and SEAT BELT PRE-TEN-SIONER .................................................................. 2Precautions for Battery Service ................................ 2Wiring Diagrams and Trouble Diagnosis .................. 2PREPARATION ........................................................... 3Special Service Tool ................................................. 3Commercial Service Tools ........................................ 3BATTERY .................................................................... 4How to Handle Battery ............................................. 4METHODS OF PREVENTING OVER-DIS-CHARGE ............................................................... 4CHECKING ELECTROLYTE LEVEL .................... 5SPECIFIC GRAVITY CHECK ............................... 5CHARGING THE BATTERY ................................. 6Trouble Diagnoses with Battery/Starting/Charging System Tester .......................................................... 6DIAGNOSTIC RESULT ITEM CHART .................. 8Removal and Installation .......................................... 9REMOVAL ............................................................. 9INSTALLATION ..................................................... 9STARTING SYSTEM ................................................ 10System Description ................................................ 10M/T MODEL ........................................................ 10A/T MODEL ......................................................... 10Wiring Diagram START ..................................11M/T MODEL .........................................................11A/T MODEL ......................................................... 13Trouble Diagnoses with Battery/Starting/Charging System Tester ........................................................ 14DIAGNOSTIC RESULT ITEM CHART ................ 14WORK FLOW ...................................................... 15DIAGNOSTIC PROCEDURE 1 ........................... 16DIAGNOSTIC PROCEDURE 2 ........................... 17MINIMUM SPECIFICATION OF CRANKING VOLTAGE REFERENCING COOLANT TEM-PERATURE .........................................................18Removal and Installation ........................................ 18REMOVAL ........................................................... 18INSTALLATION ...................................................18Disassembly and Assembly .................................... 19Inspection After Disassembly .................................19PINION/CLUTCH CHECK ...................................19CHARGING SYSTEM ...............................................20System Description ................................................. 20Wiring Diagram CHARGE .............................21Trouble Diagnoses with Battery/Starting/Charging System Tester .........................................................22DIAGNOSTIC RESULT ITEM CHART ................ 23WORK FLOW ......................................................24DIAGNOSTIC PROCEDURE 1 ........................... 25DIAGNOSTIC PROCEDURE 2 ........................... 26DIAGNOSTIC PROCEDURE 3 ........................... 27DIAGNOSTIC PROCEDURE 4 ........................... 28DIAGNOSTIC PROCEDURE 5 ........................... 29MALFUNCTION INDICATOR ..............................30Removal and Installation ........................................ 30REMOVAL ........................................................... 30INSTALLATION ...................................................31Disassembly and Assembly .................................... 32SERVICE DATA AND SPECIFICATIONS (SDS) ......33Battery ....................................................................33Starter .....................................................................33Alternator ................................................................33