Revision: 2004 December 2004.5 350Z
CLUTCH PEDAL PFP:46540
On-Vehicle Inspection and Adjustment ACS004MZ
1. Check to see if the clevis pin floats freely in the bore of the
clutch pedal. It should not be bound by the clevis or clutch pedal.
a. If the clevis pin is not free, check that the ASCD clutch switch is
not applying pressure to the clutch pedal causing the clevis pin
to bind. To adjust, loosen lock nut and turn ASCD clutch switch.
b. Tighten the lock nut.
c. Verify that the clevis pin floats in the bore of the clutch pedal. It
should not be bound by the clutch pedal.
d. If the clevis pin is still not free, remove the clevis pin and check
for deformation or damage. Replace clevis pin if necessary.
Leave pin removed for step 2.
2. Check clutch pedal stroke for free range of movement.
a. With the clevis pin removed, manually move the clutch pedal up and down to determine if it moves freely.
b. If any sticking is noted, replace the related parts (clutch pedal bracket, assist spring, bushing etc.). Re-
assemble the clutch pedal and re-verify that the clevis pin floats freely in the bore of the clutch pedal.
3. Adjust clearance ?C? while depressing clutch pedal fully.(With
clutch interlock switch)
4. Check clutch hydraulic and system components (clutch master
cylinder, clutch operating cylinder, clutch withdrawal lever, clutch
release bearing, etc.) for sticking or binding.
a. If any sticking or binding noted, repair or replace related parts as
b. If hydraulic system repair was necessary, bleed the clutch
hydraulic system. Refer to CL-7, "
Do not use a vacuum assist or any other type of power bleeder
on this system. Use of a vacuum assist or power bleeder will not
purge all the air from the system.
Clearance C : 0.1 - 1.0mm (0.004 - 0.039 in)