Nissan 350Z Workshop Maunual 2004 (14) PDF

EI-1
EXTERIOR & INTERIOR
I BODY
CONTENTS
C
D
E
F
G
H
J
K
L
M
SECTION EI
A
B
EI
Revision: 2004 December 2004.5 350Z
EXTERIOR & INTERIOR
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) ?AIR BAG? and ?SEAT BELT PRE-TEN-
SIONER? .................................................................. 3
Precautions for Battery Service ................................ 3
Precautions for Work ................................................ 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 5
Work Flow ................................................................ 5
CUSTOMER INTERVIEW ..................................... 5
DUPLICATE THE NOISE AND TEST DRIVE ....... 6
CHECK RELATED SERVICE BULLETINS ........... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 6
REPAIR THE CAUSE ........................................... 6
CONFIRM THE REPAIR ....................................... 7
Generic Squeak and Rattle Troubleshooting ........... 7
INSTRUMENT PANEL .......................................... 7
CENTER CONSOLE ............................................. 7
DOORS ................................................................. 7
TRUNK .................................................................. 8
SUNROOF/HEADLINING ..................................... 8
SEATS ................................................................... 8
UNDERHOOD ....................................................... 8
Diagnostic Worksheet .............................................. 9
CLIP AND FASTENER ..............................................11
Clip and Fastener ....................................................11
FRONT BUMPER ..................................................... 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 16
INSTALLATION ................................................... 16
REAR BUMPER ....................................................... 17
Removal and Installation ........................................ 17
REMOVAL ........................................................... 19
INSTALLATION ................................................... 19
COWL TOP ...............................................................20
Removal and Installation ........................................20
REMOVAL ...........................................................20
INSTALLATION ...................................................20
FENDER PROTECTOR ............................................21
Removal and Installation ........................................21
REMOVAL ...........................................................21
INSTALLATION ...................................................21
DOOR OUTSIDE MOLDING .....................................22
Removal and Installation ........................................22
REMOVAL ...........................................................22
INSTALLATION ...................................................22
SIDE SILL FINISHER ................................................23
Removal and Installation ........................................23
REMOVAL ...........................................................23
INSTALLATION ...................................................23
FRONT DEFLECTOR .........................................24
FLOOR FAIRING .................................................24
FLOOR SIDE FAIRING .......................................24
REAR DEFLECTOR ............................................24
REAR DIFFUSER ............................................... 25
WINDSHIELD MOLDING ..........................................26
Removal and Installation ........................................26
REMOVAL ...........................................................26
INSTALLATION ...................................................26
REAR WINDOW MOLDING ......................................28
Removal and Installation ........................................28
REMOVAL OF BACK DOOR WINDOW MOLD-
ING ......................................................................28
INSTALLATION OF BACK DOOR WINDOW
MOLDING ............................................................28
REAR SPOILER ........................................................30
Removal and Installation ........................................30
REMOVAL ...........................................................30
INSTALLATION ...................................................30
ROOF SIDE MOLDING .............................................31
Removal and Installation (for Coupe Models) ........31
FRONT PILLAR FINISHER .................................31