Nissan 350Z Workshop Maunual 2004 (15) PDF

EM-1
ENGINE MECHANICAL
B ENGINE
CONTENTS
C
D
E
F
G
H
I
J
K
L
M
SECTION EM
A
EM
Revision: 2004 December 2004.5 350Z
ENGINE MECHANICAL
PRECAUTIONS .......................................................... 3
Precautions for Battery Service ................................ 3
Precautions for Drain Engine Coolant ...................... 3
Precautions for Disconnecting Fuel Piping .............. 3
Precautions for Removal and Disassembly ............. 3
Precautions for Inspection, Repair and Replace-
ment ......................................................................... 3
Precautions for Assembly and Installation ............... 3
Parts Requiring Angle Tightening ............................. 3
Precautions for Liquid Gasket .................................. 4
REMOVAL OF LIQUID GASKET SEALING .......... 4
LIQUID GASKET APPLICATION PROCEDURE ..... 4
PREPARATION ........................................................... 5
Special Service Tools ............................................... 5
Commercial Service Tools ........................................ 7
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING .............................................. 10
NVH Troubleshooting ? Engine Noise .................. 10
Use the Chart Below to Help You Find the Cause
of the Symptom. ......................................................11
DRIVE BELTS ........................................................... 12
Checking Drive Belts .............................................. 12
Tension Adjustment ................................................ 12
ALTERNATOR AND POWER STEERING OIL
PUMP BELT ........................................................ 13
A/C COMPRESSOR BELT ................................. 13
Removal and Installation ........................................ 13
REMOVAL ........................................................... 13
INSTALLATION ................................................... 13
AIR CLEANER AND AIR DUCT ............................... 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 14
INSPECTION AFTER REMOVAL ....................... 15
INSTALLATION ................................................... 15
Changing Air Cleaner Filter .................................... 15
REMOVAL ........................................................... 15
INSTALLATION ................................................... 15
INTAKE MANIFOLD COLLECTOR ..........................16
Removal and Installation ........................................ 16
REMOVAL ...........................................................16
INSPECTION AFTER REMOVAL .......................18
INSTALLATION ...................................................19
INTAKE MANIFOLD .................................................21
Removal and Installation ........................................ 21
REMOVAL ...........................................................21
INSPECTION AFTER REMOVAL .......................21
INSTALLATION ...................................................22
EXHAUST MANIFOLD AND THREE WAY CATA-
LYST ..........................................................................23
Removal and Installation ........................................ 23
REMOVAL ...........................................................23
INSPECTION AFTER REMOVAL .......................25
INSTALLATION ...................................................25
OIL PAN AND OIL STRAINER .................................27
Removal and Installation ........................................ 27
REMOVAL ...........................................................27
INSPECTION AFTER REMOVAL .......................30
INSTALLATION ...................................................30
INSPECTION AFTER INSTALLATION ................32
IGNITION COIL .........................................................33
Removal and Installation ........................................ 33
REMOVAL ...........................................................33
INSTALLATION ...................................................33
SPARK PLUG (PLATINUM-TIPPED TYPE) .............34
Removal and Installation ........................................ 34
REMOVAL ...........................................................34
INSPECTION AFTER REMOVAL .......................34
INSTALLATION ...................................................35
FUEL INJECTOR AND FUEL TUBE ........................ 36
Removal and Installation ........................................ 36
REMOVAL ...........................................................36
INSTALLATION ...................................................38
INSPECTION AFTER INSTALLATION ................41
ROCKER COVER .....................................................42
Removal and Installation ........................................ 42
REMOVAL ...........................................................42
INSTALLATION ...................................................43

Nissan 350Z Workshop Maunual 2004 (15) Summary of Content

EM-1ENGINE MECHANICALB ENGINECONTENTSCDEFGHIJKLMSECTION EMAEMRevision: 2004 December 2004.5 350ZENGINE MECHANICALPRECAUTIONS .......................................................... 3Precautions for Battery Service ................................ 3Precautions for Drain Engine Coolant ...................... 3Precautions for Disconnecting Fuel Piping .............. 3Precautions for Removal and Disassembly ............. 3Precautions for Inspection, Repair and Replace-ment ......................................................................... 3Precautions for Assembly and Installation ............... 3Parts Requiring Angle Tightening ............................. 3Precautions for Liquid Gasket .................................. 4REMOVAL OF LIQUID GASKET SEALING .......... 4LIQUID GASKET APPLICATION PROCEDURE ..... 4PREPARATION ........................................................... 5Special Service Tools ............................................... 5Commercial Service Tools ........................................ 7NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING .............................................. 10NVH Troubleshooting Engine Noise .................. 10Use the Chart Below to Help You Find the Cause of the Symptom. ......................................................11DRIVE BELTS ........................................................... 12Checking Drive Belts .............................................. 12Tension Adjustment ................................................ 12ALTERNATOR AND POWER STEERING OIL PUMP BELT ........................................................ 13A/C COMPRESSOR BELT ................................. 13Removal and Installation ........................................ 13REMOVAL ........................................................... 13INSTALLATION ................................................... 13AIR CLEANER AND AIR DUCT ............................... 14Removal and Installation ........................................ 14REMOVAL ........................................................... 14INSPECTION AFTER REMOVAL ....................... 15INSTALLATION ................................................... 15Changing Air Cleaner Filter .................................... 15REMOVAL ........................................................... 15INSTALLATION ................................................... 15INTAKE MANIFOLD COLLECTOR ..........................16Removal and Installation ........................................ 16REMOVAL ...........................................................16INSPECTION AFTER REMOVAL .......................18INSTALLATION ...................................................19INTAKE MANIFOLD .................................................21Removal and Installation ........................................ 21REMOVAL ...........................................................21INSPECTION AFTER REMOVAL .......................21INSTALLATION ...................................................22EXHAUST MANIFOLD AND THREE WAY CATA-LYST ..........................................................................23Removal and Installation ........................................ 23REMOVAL ...........................................................23INSPECTION AFTER REMOVAL .......................25INSTALLATION ...................................................25OIL PAN AND OIL STRAINER .................................27Removal and Installation ........................................ 27REMOVAL ...........................................................27INSPECTION AFTER REMOVAL .......................30INSTALLATION ...................................................30INSPECTION AFTER INSTALLATION ................32IGNITION COIL .........................................................33Removal and Installation ........................................ 33REMOVAL ...........................................................33INSTALLATION ...................................................33SPARK PLUG (PLATINUM-TIPPED TYPE) .............34Removal and Installation ........................................ 34REMOVAL ...........................................................34INSPECTION AFTER REMOVAL .......................34INSTALLATION ...................................................35FUEL INJECTOR AND FUEL TUBE ........................ 36Removal and Installation ........................................ 36REMOVAL ...........................................................36INSTALLATION ...................................................38INSPECTION AFTER INSTALLATION ................41ROCKER COVER .....................................................42Removal and Installation ........................................ 42REMOVAL ...........................................................42INSTALLATION ...................................................43