Nissan 350Z Workshop Maunual 2004 (15) PDF

EM-1
ENGINE MECHANICAL
B ENGINE
CONTENTS
C
D
E
F
G
H
I
J
K
L
M
SECTION EM
A
EM
Revision: 2004 December 2004.5 350Z
ENGINE MECHANICAL
PRECAUTIONS .......................................................... 3
Precautions for Battery Service ................................ 3
Precautions for Drain Engine Coolant ...................... 3
Precautions for Disconnecting Fuel Piping .............. 3
Precautions for Removal and Disassembly ............. 3
Precautions for Inspection, Repair and Replace-
ment ......................................................................... 3
Precautions for Assembly and Installation ............... 3
Parts Requiring Angle Tightening ............................. 3
Precautions for Liquid Gasket .................................. 4
REMOVAL OF LIQUID GASKET SEALING .......... 4
LIQUID GASKET APPLICATION PROCEDURE ..... 4
PREPARATION ........................................................... 5
Special Service Tools ............................................... 5
Commercial Service Tools ........................................ 7
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING .............................................. 10
NVH Troubleshooting ? Engine Noise .................. 10
Use the Chart Below to Help You Find the Cause
of the Symptom. ......................................................11
DRIVE BELTS ........................................................... 12
Checking Drive Belts .............................................. 12
Tension Adjustment ................................................ 12
ALTERNATOR AND POWER STEERING OIL
PUMP BELT ........................................................ 13
A/C COMPRESSOR BELT ................................. 13
Removal and Installation ........................................ 13
REMOVAL ........................................................... 13
INSTALLATION ................................................... 13
AIR CLEANER AND AIR DUCT ............................... 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 14
INSPECTION AFTER REMOVAL ....................... 15
INSTALLATION ................................................... 15
Changing Air Cleaner Filter .................................... 15
REMOVAL ........................................................... 15
INSTALLATION ................................................... 15
INTAKE MANIFOLD COLLECTOR ..........................16
Removal and Installation ........................................ 16
REMOVAL ...........................................................16
INSPECTION AFTER REMOVAL .......................18
INSTALLATION ...................................................19
INTAKE MANIFOLD .................................................21
Removal and Installation ........................................ 21
REMOVAL ...........................................................21
INSPECTION AFTER REMOVAL .......................21
INSTALLATION ...................................................22
EXHAUST MANIFOLD AND THREE WAY CATA-
LYST ..........................................................................23
Removal and Installation ........................................ 23
REMOVAL ...........................................................23
INSPECTION AFTER REMOVAL .......................25
INSTALLATION ...................................................25
OIL PAN AND OIL STRAINER .................................27
Removal and Installation ........................................ 27
REMOVAL ...........................................................27
INSPECTION AFTER REMOVAL .......................30
INSTALLATION ...................................................30
INSPECTION AFTER INSTALLATION ................32
IGNITION COIL .........................................................33
Removal and Installation ........................................ 33
REMOVAL ...........................................................33
INSTALLATION ...................................................33
SPARK PLUG (PLATINUM-TIPPED TYPE) .............34
Removal and Installation ........................................ 34
REMOVAL ...........................................................34
INSPECTION AFTER REMOVAL .......................34
INSTALLATION ...................................................35
FUEL INJECTOR AND FUEL TUBE ........................ 36
Removal and Installation ........................................ 36
REMOVAL ...........................................................36
INSTALLATION ...................................................38
INSPECTION AFTER INSTALLATION ................41
ROCKER COVER .....................................................42
Removal and Installation ........................................ 42
REMOVAL ...........................................................42
INSTALLATION ...................................................43