Nissan 350Z Workshop Maunual 2004 (29) PDF

MT-1
MANUAL TRANSMISSION
C TRANSMISSION/TRANSAXLE
CONTENTS
D
E
F
G
H
I
J
K
L
M
SECTION MT
A
B
MT
Revision: 2004 December 2004.5 350Z
MANUAL TRANSMISSION
PRECAUTIONS .......................................................... 2
Precautions for Battery Service ................................ 2
Caution ..................................................................... 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 6
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 7
NVH Troubleshooting Chart ..................................... 7
MANUAL TRANSMISSION ................................... 7
DESCRIPTION ............................................................ 8
Cross-Sectional View ............................................... 8
DOUBLE-CONE SYNCHRONIZER ...................... 8
TRIPLE-CONE SYNCHRONIZER ........................ 9
M/T OIL ..................................................................... 10
Replacement .......................................................... 10
DRAINING ........................................................... 10
FILLING ............................................................... 10
Checking ................................................................ 10
OIL LEAKAGE AND OIL LEVEL ......................... 10
REAR OIL SEAL .......................................................11
Removal and Installation .........................................11
REMOVAL ............................................................11
INSTALLATION ....................................................11
POSITION SWITCH .................................................. 12
Checking ................................................................ 12
COMPONENT LOCATION .................................. 12
BACK-UP LAMP SWITCH .................................. 12
NEUTRAL POSITION SWITCH .......................... 12
SHIFT CONTROL .....................................................13
Removal and Installation ........................................13
REMOVAL ...........................................................13
INSTALLATION ...................................................15
INSPECTION AFTER INSTALLATION ................17
AIR BREATHER HOSE ............................................18
Removal and Installation ........................................18
TRANSMISSION ASSEMBLY ..................................19
Removal and Installation from Vehicle ...................19
REMOVAL ...........................................................19
INSTALLATION ...................................................21
Component Parts Drawing .....................................22
CASE COMPONENTS ........................................22
GEAR COMPONENTS .......................................23
SHIFT CONTROL COMPONENTS .....................25
Disassembly and Assembly ....................................27
DISASSEMBLY ...................................................27
INSPECTION AFTER DISASSEMBLY ................37
ASSEMBLY .........................................................41
SERVICE DATA AND SPECIFICATIONS (SDS) ......58
General Specifications ............................................58
End Play .................................................................58
Snap Rings .............................................................59
Baulk Ring Clearance .............................................60

Summary of Content

MT-1MANUAL TRANSMISSIONC TRANSMISSION/TRANSAXLECONTENTSDEFGHIJKLMSECTION MTABMTRevision: 2004 December 2004.5 350ZMANUAL TRANSMISSIONPRECAUTIONS .......................................................... 2Precautions for Battery Service ................................ 2Caution ..................................................................... 2PREPARATION ........................................................... 3Special Service Tools ............................................... 3Commercial Service Tools ........................................ 6NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING ................................................ 7NVH Troubleshooting Chart ..................................... 7MANUAL TRANSMISSION ................................... 7DESCRIPTION ............................................................ 8Cross-Sectional View ............................................... 8DOUBLE-CONE SYNCHRONIZER ...................... 8TRIPLE-CONE SYNCHRONIZER ........................ 9M/T OIL ..................................................................... 10Replacement .......................................................... 10DRAINING ........................................................... 10FILLING ............................................................... 10Checking ................................................................ 10OIL LEAKAGE AND OIL LEVEL ......................... 10REAR OIL SEAL .......................................................11Removal and Installation .........................................11REMOVAL ............................................................11INSTALLATION ....................................................11POSITION SWITCH .................................................. 12Checking ................................................................ 12COMPONENT LOCATION .................................. 12BACK-UP LAMP SWITCH .................................. 12NEUTRAL POSITION SWITCH .......................... 12SHIFT CONTROL .....................................................13Removal and Installation ........................................13REMOVAL ...........................................................13INSTALLATION ...................................................15INSPECTION AFTER INSTALLATION ................17AIR BREATHER HOSE ............................................18Removal and Installation ........................................18TRANSMISSION ASSEMBLY ..................................19Removal and Installation from Vehicle ...................19REMOVAL ...........................................................19INSTALLATION ...................................................21Component Parts Drawing .....................................22CASE COMPONENTS ........................................22GEAR COMPONENTS .......................................23SHIFT CONTROL COMPONENTS .....................25Disassembly and Assembly ....................................27DISASSEMBLY ...................................................27INSPECTION AFTER DISASSEMBLY ................37ASSEMBLY .........................................................41SERVICE DATA AND SPECIFICATIONS (SDS) ......58General Specifications ............................................58End Play .................................................................58Snap Rings .............................................................59Baulk Ring Clearance .............................................60