Nissan 350Z Workshop Maunual 2005 (10) PDF

CL-1
CLUTCH
C TRANSMISSION/TRANSAXLE
CONTENTS
D
E
F
G
H
I
J
K
L
M
SECTION CL
A
B
CL
Revision: 2005 August 2005 350Z
CLUTCH
PRECAUTIONS .......................................................... 2
Precautions for Battery Service ................................ 2
Caution ..................................................................... 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 4
NVH Troubleshooting Chart ..................................... 4
CLUTCH PEDAL ........................................................ 5
On-Vehicle Inspection and Adjustment .................... 5
Removal and Installation .......................................... 6
REMOVAL ............................................................. 6
INSPECTION AFTER REMOVAL ......................... 6
INSTALLATION ..................................................... 6
CLUTCH FLUID .......................................................... 7
Bleeding ................................................................... 7
CLUTCH MASTER CYLINDER .................................. 8
Removal and Installation .......................................... 8
REMOVAL ............................................................. 8
INSTALLATION ..................................................... 9
Disassembly and Assembly ..................................... 9
DISASSEMBLY ..................................................... 9
INSPECTION AFTER DISASSEMBLY ............... 10
ASSEMBLY ......................................................... 10
OPERATING CYLINDER ...........................................11
Removal and Installation .........................................11
REMOVAL ............................................................11
INSTALLATION ................................................... 11
Disassembly and Assembly .................................... 11
DISASSEMBLY ................................................... 11
INSPECTION AFTER DISASSEMBLY ................ 11
ASSEMBLY ......................................................... 11
CLUTCH PIPING .......................................................12
Removal and Installation ........................................12
CLUTCH RELEASE MECHANISM ...........................13
Removal and Installation ........................................13
REMOVAL ...........................................................13
INSPECTION AFTER REMOVAL .......................13
INSTALLATION ...................................................14
CLUTCH DISC, CLUTCH COVER ............................15
Removal and Installation (M/T Model Code Num-
ber: CD008) ............................................................15
REMOVAL ...........................................................15
INSPECTION AND ADJUSTMENT AFTER
REMOVAL ...........................................................15
INSTALLATION ...................................................16
Removal and Installation (M/T Model Code Num-
ber: CD009) ............................................................17
REMOVAL ...........................................................17
INSPECTION AND ADJUSTMENT AFTER
REMOVAL ...........................................................17
INSTALLATION ...................................................18
SERVICE DATA AND SPECIFICATIONS (SDS) ......19
Clutch Control System ............................................19
Clutch Master Cylinder ...........................................19
Clutch Operating Cylinder ......................................19
Clutch Disc .............................................................19
Clutch Cover ...........................................................19
Clutch Pedal ...........................................................19