Nissan 350Z Workshop Maunual 2005 (15) PDF

EM-1
ENGINE MECHANICAL
B ENGINE
CONTENTS
C
D
E
F
G
H
I
J
K
L
M
SECTION EM
A
EM
Revision: 2005 August 2005 350Z
ENGINE MECHANICAL
PRECAUTIONS .......................................................... 4
Precautions for Procedures without Cowl Top Cover ..... 4
Precautions for Battery Service ................................ 4
Precautions for Drain Engine Coolant ...................... 4
Precautions for Disconnecting Fuel Piping .............. 4
Precautions for Removal and Disassembly ............. 4
Precautions for Inspection, Repair and Replace-
ment ......................................................................... 4
Precautions for Assembly and Installation ............... 4
Parts Requiring Angle Tightening ............................. 5
Precautions for Liquid Gasket .................................. 5
REMOVAL OF LIQUID GASKET SEALING .......... 5
LIQUID GASKET APPLICATION PROCEDURE ..... 5
PREPARATION ........................................................... 7
Special Service Tools ............................................... 7
Commercial Service Tools ........................................ 9
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING .............................................. 12
NVH Troubleshooting ? Engine Noise .................. 12
Use the Chart Below to Help You Find the Cause
of the Symptom. ..................................................... 13
DRIVE BELTS ........................................................... 14
Checking Drive Belts .............................................. 14
Tension Adjustment ................................................ 14
ALTERNATOR AND POWER STEERING OIL
PUMP BELT ........................................................ 15
A/C COMPRESSOR BELT ................................. 15
Removal and Installation ........................................ 15
REMOVAL ........................................................... 15
INSTALLATION ................................................... 15
AIR CLEANER AND AIR DUCT ............................... 16
Removal and Installation ........................................ 16
REMOVAL ........................................................... 16
INSPECTION AFTER REMOVAL ....................... 17
INSTALLATION ................................................... 17
Changing Air Cleaner Filter .................................... 17
REMOVAL ........................................................... 17
INSTALLATION ................................................... 17
INTAKE MANIFOLD COLLECTOR ..........................18
Removal and Installation ........................................ 18
REMOVAL ...........................................................18
INSPECTION AFTER REMOVAL .......................20
INSTALLATION ...................................................21
INTAKE MANIFOLD .................................................23
Removal and Installation ........................................ 23
REMOVAL ...........................................................23
INSPECTION AFTER REMOVAL .......................23
INSTALLATION ...................................................24
EXHAUST MANIFOLD AND THREE WAY CATA-
LYST ..........................................................................25
Removal and Installation ........................................ 25
REMOVAL ...........................................................25
INSPECTION AFTER REMOVAL .......................27
INSTALLATION ...................................................27
OIL PAN AND OIL STRAINER .................................29
Removal and Installation ........................................ 29
REMOVAL ...........................................................29
INSPECTION AFTER REMOVAL .......................31
INSTALLATION ...................................................32
INSPECTION AFTER INSTALLATION ................34
IGNITION COIL .........................................................35
Removal and Installation ........................................ 35
REMOVAL ...........................................................35
INSTALLATION ...................................................35
SPARK PLUG (PLATINUM-TIPPED TYPE) .............36
Removal and Installation ........................................ 36
REMOVAL ...........................................................36
INSPECTION AFTER REMOVAL .......................36
INSTALLATION ...................................................37
FUEL INJECTOR AND FUEL TUBE ........................ 38
Removal and Installation ........................................ 38
REMOVAL ...........................................................38
INSTALLATION ...................................................40
INSPECTION AFTER INSTALLATION ................43
ROCKER COVER .....................................................44
Removal and Installation ........................................ 44
REMOVAL ...........................................................44
INSTALLATION ...................................................45

Nissan 350Z Workshop Maunual 2005 (15) Summary of Content

EM-1ENGINE MECHANICALB ENGINECONTENTSCDEFGHIJKLMSECTION EMAEMRevision: 2005 August 2005 350ZENGINE MECHANICALPRECAUTIONS .......................................................... 4Precautions for Procedures without Cowl Top Cover ..... 4Precautions for Battery Service ................................ 4Precautions for Drain Engine Coolant ...................... 4Precautions for Disconnecting Fuel Piping .............. 4Precautions for Removal and Disassembly ............. 4Precautions for Inspection, Repair and Replace-ment ......................................................................... 4Precautions for Assembly and Installation ............... 4Parts Requiring Angle Tightening ............................. 5Precautions for Liquid Gasket .................................. 5REMOVAL OF LIQUID GASKET SEALING .......... 5LIQUID GASKET APPLICATION PROCEDURE ..... 5PREPARATION ........................................................... 7Special Service Tools ............................................... 7Commercial Service Tools ........................................ 9NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING .............................................. 12NVH Troubleshooting Engine Noise .................. 12Use the Chart Below to Help You Find the Cause of the Symptom. ..................................................... 13DRIVE BELTS ........................................................... 14Checking Drive Belts .............................................. 14Tension Adjustment ................................................ 14ALTERNATOR AND POWER STEERING OIL PUMP BELT ........................................................ 15A/C COMPRESSOR BELT ................................. 15Removal and Installation ........................................ 15REMOVAL ........................................................... 15INSTALLATION ................................................... 15AIR CLEANER AND AIR DUCT ............................... 16Removal and Installation ........................................ 16REMOVAL ........................................................... 16INSPECTION AFTER REMOVAL ....................... 17INSTALLATION ................................................... 17Changing Air Cleaner Filter .................................... 17REMOVAL ........................................................... 17INSTALLATION ................................................... 17INTAKE MANIFOLD COLLECTOR ..........................18Removal and Installation ........................................ 18REMOVAL ...........................................................18INSPECTION AFTER REMOVAL .......................20INSTALLATION ...................................................21INTAKE MANIFOLD .................................................23Removal and Installation ........................................ 23REMOVAL ...........................................................23INSPECTION AFTER REMOVAL .......................23INSTALLATION ...................................................24EXHAUST MANIFOLD AND THREE WAY CATA-LYST ..........................................................................25Removal and Installation ........................................ 25REMOVAL ...........................................................25INSPECTION AFTER REMOVAL .......................27INSTALLATION ...................................................27OIL PAN AND OIL STRAINER .................................29Removal and Installation ........................................ 29REMOVAL ...........................................................29INSPECTION AFTER REMOVAL .......................31INSTALLATION ...................................................32INSPECTION AFTER INSTALLATION ................34IGNITION COIL .........................................................35Removal and Installation ........................................ 35REMOVAL ...........................................................35INSTALLATION ...................................................35SPARK PLUG (PLATINUM-TIPPED TYPE) .............36Removal and Installation ........................................ 36REMOVAL ...........................................................36INSPECTION AFTER REMOVAL .......................36INSTALLATION ...................................................37FUEL INJECTOR AND FUEL TUBE ........................ 38Removal and Installation ........................................ 38REMOVAL ...........................................................38INSTALLATION ...................................................40INSPECTION AFTER INSTALLATION ................43ROCKER COVER .....................................................44Removal and Installation ........................................ 44REMOVAL ...........................................................44INSTALLATION ...................................................45