Nissan 350Z Workshop Maunual 2005 (15) PDF | Page 2

EM-2
Revision: 2005 August 2005 350Z
FRONT TIMING CHAIN CASE .................................47
Removal and Installation ........................................47
REMOVAL ...........................................................47
INSTALLATION ....................................................51
INSPECTION AFTER INSTALLATION ................57
TIMING CHAIN ..........................................................59
Removal and Installation (Except for 35th Anniver-
sary) ........................................................................59
REMOVAL ...........................................................61
INSPECTION AFTER REMOVAL ........................68
INSTALLATION ....................................................69
INSPECTION AFTER INSTALLATION ................80
Removal and Installation (For 35th Anniversary) ....81
REMOVAL ...........................................................82
INSPECTION AFTER REMOVAL ........................89
INSTALLATION ....................................................90
INSPECTION AFTER INSTALLATION ..............101
CAMSHAFT .............................................................102
Removal and Installation ......................................102
REMOVAL .........................................................103
INSPECTION AFTER REMOVAL ......................104
INSTALLATION ..................................................107
INSPECTION AFTER INSTALLATION ..............112
Valve Clearance ....................................................113
INSPECTION .....................................................113
ADJUSTMENT ..................................................116
OIL SEAL ................................................................117
Removal and Installation of Valve Oil Seal ...........117
REMOVAL .........................................................117
INSTALLATION ..................................................117
Removal and Installation of Front Oil Seal ...........118
REMOVAL .........................................................118
INSTALLATION ..................................................118
Removal and Installation of Rear Oil Seal ............118
REMOVAL .........................................................118
INSTALLATION ..................................................119
CYLINDER HEAD ...................................................120
On-Vehicle Service ...............................................120
CHECKING COMPRESSION PRESSURE .......120
Removal and Installation ......................................121
REMOVAL .........................................................121
INSPECTION AFTER REMOVAL ......................122
INSTALLATION ..................................................123
INSPECTION AFTER INSTALLATION ..............124
Disassembly and Assembly ..................................125
DISASSEMBLY .................................................125
ASSEMBLY .......................................................126
Inspection After Disassembly ...............................127
VALVE DIMENSIONS ........................................127
VALVE GUIDE CLEARANCE ............................128
VALVE GUIDE REPLACEMENT .......................128
VALVE SEAT CONTACT ...................................130
VALVE SEAT REPLACEMENT .........................130
VALVE SPRING SQUARENESS .......................131
VALVE SPRING DIMENSIONS AND VALVE
SPRING PRESSURE LOAD .............................131
ENGINE ASSEMBLY ...............................................132
Removal and Installation .......................................132
REMOVAL ..........................................................133
INSTALLATION ..................................................135
INSPECTION AFTER INSTALLATION ..............137
CYLINDER BLOCK .................................................138
Disassembly and Assembly ..................................138
DISASSEMBLY ..................................................140
ASSEMBLY ........................................................145
How to Select Piston and Bearing ........................153
DESCRIPTION ..................................................153
HOW TO SELECT PISTON ...............................153
HOW TO SELECT CONNECTING ROD BEAR-
ING .....................................................................154
HOW TO SELECT MAIN BEARING ..................155
Inspection After Disassembly ................................158
CRANKSHAFT END PLAY ................................158
CONNECTING ROD SIDE CLEARANCE .........158
PISTON TO PISTON PIN OIL CLEARANCE .....158
PISTON RING SIDE CLEARANCE ...................159
PISTON RING END GAP ..................................160
CONNECTING ROD BEND AND TORSION .....160
CONNECTING ROD BIG END DIAMETER ......161
CONNECTING ROD BUSHING OIL CLEAR-
ANCE .................................................................161
CYLINDER BLOCK DISTORTION ....................162
MAIN BEARING HOUSING INNER DIAMETER .162
PISTON TO CYLINDER BORE CLEARANCE ..163
CRANKSHAFT MAIN JOURNAL DIAMETER ...164
CRANKSHAFT PIN JOURNAL DIAMETER ......164
CRANKSHAFT OUT-OF-ROUND AND TAPER .164
CRANKSHAFT RUNOUT ..................................165
CONNECTING ROD BEARING OIL CLEAR-
ANCE .................................................................165
MAIN BEARING OIL CLEARANCE ...................166
CRUSH HEIGHT OF MAIN BEARING ..............166
CRUSH HEIGHT OF CONNECTING ROD
BEARING ...........................................................167
MAIN BEARING CAP BOLT OUTER DIAMETER .167
CONNECTING ROD BOLT OUTER DIAMETER
(EXCEPT FOR 35TH ANNIVERSARY) .............167
FLYWHEEL DEFLECTION (M/T MODELS) ......167
MOVEMENT AMOUNT OF FLYWHEEL (M/T
MODELS) ...........................................................167
DRIVE PLATE (A/T MODELS) ...........................168
OIL JET ..............................................................168
OIL JET RELIEF VALVE ....................................168
SERVICE DATA AND SPECIFICATIONS (SDS) ....169
Standard and Limit ................................................169
GENERAL SPECIFICATIONS ...........................169
DRIVE BELT ......................................................170
INTAKE MANIFOLD COLLECTOR, INTAKE
MANIFOLD AND EXHAUST MANIFOLD ..........170
SPARK PLUG ....................................................170
CAMSHAFT AND CAMSHAFT BEARING .........171
CYLINDER HEAD ..............................................173
CYLINDER BLOCK ............................................176
PISTON, PISTON RING AND PISTON PIN ......177
CONNECTING ROD ..........................................178