Nissan 350Z Workshop Maunual 2005 (15) PDF | Page 2

EM-2
Revision: 2005 August 2005 350Z
FRONT TIMING CHAIN CASE .................................47
Removal and Installation ........................................47
REMOVAL ...........................................................47
INSTALLATION ....................................................51
INSPECTION AFTER INSTALLATION ................57
TIMING CHAIN ..........................................................59
Removal and Installation (Except for 35th Anniver-
sary) ........................................................................59
REMOVAL ...........................................................61
INSPECTION AFTER REMOVAL ........................68
INSTALLATION ....................................................69
INSPECTION AFTER INSTALLATION ................80
Removal and Installation (For 35th Anniversary) ....81
REMOVAL ...........................................................82
INSPECTION AFTER REMOVAL ........................89
INSTALLATION ....................................................90
INSPECTION AFTER INSTALLATION ..............101
CAMSHAFT .............................................................102
Removal and Installation ......................................102
REMOVAL .........................................................103
INSPECTION AFTER REMOVAL ......................104
INSTALLATION ..................................................107
INSPECTION AFTER INSTALLATION ..............112
Valve Clearance ....................................................113
INSPECTION .....................................................113
ADJUSTMENT ..................................................116
OIL SEAL ................................................................117
Removal and Installation of Valve Oil Seal ...........117
REMOVAL .........................................................117
INSTALLATION ..................................................117
Removal and Installation of Front Oil Seal ...........118
REMOVAL .........................................................118
INSTALLATION ..................................................118
Removal and Installation of Rear Oil Seal ............118
REMOVAL .........................................................118
INSTALLATION ..................................................119
CYLINDER HEAD ...................................................120
On-Vehicle Service ...............................................120
CHECKING COMPRESSION PRESSURE .......120
Removal and Installation ......................................121
REMOVAL .........................................................121
INSPECTION AFTER REMOVAL ......................122
INSTALLATION ..................................................123
INSPECTION AFTER INSTALLATION ..............124
Disassembly and Assembly ..................................125
DISASSEMBLY .................................................125
ASSEMBLY .......................................................126
Inspection After Disassembly ...............................127
VALVE DIMENSIONS ........................................127
VALVE GUIDE CLEARANCE ............................128
VALVE GUIDE REPLACEMENT .......................128
VALVE SEAT CONTACT ...................................130
VALVE SEAT REPLACEMENT .........................130
VALVE SPRING SQUARENESS .......................131
VALVE SPRING DIMENSIONS AND VALVE
SPRING PRESSURE LOAD .............................131
ENGINE ASSEMBLY ...............................................132
Removal and Installation .......................................132
REMOVAL ..........................................................133
INSTALLATION ..................................................135
INSPECTION AFTER INSTALLATION ..............137
CYLINDER BLOCK .................................................138
Disassembly and Assembly ..................................138
DISASSEMBLY ..................................................140
ASSEMBLY ........................................................145
How to Select Piston and Bearing ........................153
DESCRIPTION ..................................................153
HOW TO SELECT PISTON ...............................153
HOW TO SELECT CONNECTING ROD BEAR-
ING .....................................................................154
HOW TO SELECT MAIN BEARING ..................155
Inspection After Disassembly ................................158
CRANKSHAFT END PLAY ................................158
CONNECTING ROD SIDE CLEARANCE .........158
PISTON TO PISTON PIN OIL CLEARANCE .....158
PISTON RING SIDE CLEARANCE ...................159
PISTON RING END GAP ..................................160
CONNECTING ROD BEND AND TORSION .....160
CONNECTING ROD BIG END DIAMETER ......161
CONNECTING ROD BUSHING OIL CLEAR-
ANCE .................................................................161
CYLINDER BLOCK DISTORTION ....................162
MAIN BEARING HOUSING INNER DIAMETER .162
PISTON TO CYLINDER BORE CLEARANCE ..163
CRANKSHAFT MAIN JOURNAL DIAMETER ...164
CRANKSHAFT PIN JOURNAL DIAMETER ......164
CRANKSHAFT OUT-OF-ROUND AND TAPER .164
CRANKSHAFT RUNOUT ..................................165
CONNECTING ROD BEARING OIL CLEAR-
ANCE .................................................................165
MAIN BEARING OIL CLEARANCE ...................166
CRUSH HEIGHT OF MAIN BEARING ..............166
CRUSH HEIGHT OF CONNECTING ROD
BEARING ...........................................................167
MAIN BEARING CAP BOLT OUTER DIAMETER .167
CONNECTING ROD BOLT OUTER DIAMETER
(EXCEPT FOR 35TH ANNIVERSARY) .............167
FLYWHEEL DEFLECTION (M/T MODELS) ......167
MOVEMENT AMOUNT OF FLYWHEEL (M/T
MODELS) ...........................................................167
DRIVE PLATE (A/T MODELS) ...........................168
OIL JET ..............................................................168
OIL JET RELIEF VALVE ....................................168
SERVICE DATA AND SPECIFICATIONS (SDS) ....169
Standard and Limit ................................................169
GENERAL SPECIFICATIONS ...........................169
DRIVE BELT ......................................................170
INTAKE MANIFOLD COLLECTOR, INTAKE
MANIFOLD AND EXHAUST MANIFOLD ..........170
SPARK PLUG ....................................................170
CAMSHAFT AND CAMSHAFT BEARING .........171
CYLINDER HEAD ..............................................173
CYLINDER BLOCK ............................................176
PISTON, PISTON RING AND PISTON PIN ......177
CONNECTING ROD ..........................................178

Nissan 350Z Workshop Maunual 2005 (15) Summary of Content

EM-2Revision: 2005 August 2005 350ZFRONT TIMING CHAIN CASE .................................47Removal and Installation ........................................47REMOVAL ...........................................................47INSTALLATION ....................................................51INSPECTION AFTER INSTALLATION ................57TIMING CHAIN ..........................................................59Removal and Installation (Except for 35th Anniver-sary) ........................................................................59REMOVAL ...........................................................61INSPECTION AFTER REMOVAL ........................68INSTALLATION ....................................................69INSPECTION AFTER INSTALLATION ................80Removal and Installation (For 35th Anniversary) ....81REMOVAL ...........................................................82INSPECTION AFTER REMOVAL ........................89INSTALLATION ....................................................90INSPECTION AFTER INSTALLATION ..............101CAMSHAFT .............................................................102Removal and Installation ......................................102REMOVAL .........................................................103INSPECTION AFTER REMOVAL ......................104INSTALLATION ..................................................107INSPECTION AFTER INSTALLATION ..............112Valve Clearance ....................................................113INSPECTION .....................................................113ADJUSTMENT ..................................................116OIL SEAL ................................................................117Removal and Installation of Valve Oil Seal ...........117REMOVAL .........................................................117INSTALLATION ..................................................117Removal and Installation of Front Oil Seal ...........118REMOVAL .........................................................118INSTALLATION ..................................................118Removal and Installation of Rear Oil Seal ............118REMOVAL .........................................................118INSTALLATION ..................................................119CYLINDER HEAD ...................................................120On-Vehicle Service ...............................................120CHECKING COMPRESSION PRESSURE .......120Removal and Installation ......................................121REMOVAL .........................................................121INSPECTION AFTER REMOVAL ......................122INSTALLATION ..................................................123INSPECTION AFTER INSTALLATION ..............124Disassembly and Assembly ..................................125DISASSEMBLY .................................................125ASSEMBLY .......................................................126Inspection After Disassembly ...............................127VALVE DIMENSIONS ........................................127VALVE GUIDE CLEARANCE ............................128VALVE GUIDE REPLACEMENT .......................128VALVE SEAT CONTACT ...................................130VALVE SEAT REPLACEMENT .........................130VALVE SPRING SQUARENESS .......................131VALVE SPRING DIMENSIONS AND VALVE SPRING PRESSURE LOAD .............................131ENGINE ASSEMBLY ...............................................132Removal and Installation .......................................132REMOVAL ..........................................................133INSTALLATION ..................................................135INSPECTION AFTER INSTALLATION ..............137CYLINDER BLOCK .................................................138Disassembly and Assembly ..................................138DISASSEMBLY ..................................................140ASSEMBLY ........................................................145How to Select Piston and Bearing ........................153DESCRIPTION ..................................................153HOW TO SELECT PISTON ...............................153HOW TO SELECT CONNECTING ROD BEAR-ING .....................................................................154HOW TO SELECT MAIN BEARING ..................155Inspection After Disassembly ................................158CRANKSHAFT END PLAY ................................158CONNECTING ROD SIDE CLEARANCE .........158PISTON TO PISTON PIN OIL CLEARANCE .....158PISTON RING SIDE CLEARANCE ...................159PISTON RING END GAP ..................................160CONNECTING ROD BEND AND TORSION .....160CONNECTING ROD BIG END DIAMETER ......161CONNECTING ROD BUSHING OIL CLEAR-ANCE .................................................................161CYLINDER BLOCK DISTORTION ....................162MAIN BEARING HOUSING INNER DIAMETER .162PISTON TO CYLINDER BORE CLEARANCE ..163CRANKSHAFT MAIN JOURNAL DIAMETER ...164CRANKSHAFT PIN JOURNAL DIAMETER ......164CRANKSHAFT OUT-OF-ROUND AND TAPER .164CRANKSHAFT RUNOUT ..................................165CONNECTING ROD BEARING OIL CLEAR-ANCE .................................................................165MAIN BEARING OIL CLEARANCE ...................166CRUSH HEIGHT OF MAIN BEARING ..............166CRUSH HEIGHT OF CONNECTING ROD BEARING ...........................................................167MAIN BEARING CAP BOLT OUTER DIAMETER .167CONNECTING ROD BOLT OUTER DIAMETER (EXCEPT FOR 35TH ANNIVERSARY) .............167FLYWHEEL DEFLECTION (M/T MODELS) ......167MOVEMENT AMOUNT OF FLYWHEEL (M/T MODELS) ...........................................................167DRIVE PLATE (A/T MODELS) ...........................168OIL JET ..............................................................168OIL JET RELIEF VALVE ....................................168SERVICE DATA AND SPECIFICATIONS (SDS) ....169Standard and Limit ................................................169GENERAL SPECIFICATIONS ...........................169DRIVE BELT ......................................................170INTAKE MANIFOLD COLLECTOR, INTAKE MANIFOLD AND EXHAUST MANIFOLD ..........170SPARK PLUG ....................................................170CAMSHAFT AND CAMSHAFT BEARING .........171CYLINDER HEAD ..............................................173CYLINDER BLOCK ............................................176PISTON, PISTON RING AND PISTON PIN ......177CONNECTING ROD ..........................................178