Nissan 350Z Workshop Maunual 2005 (29) PDF

MT-1
MANUAL TRANSMISSION
C TRANSMISSION/TRANSAXLE
CONTENTS
D
E
F
G
H
I
J
K
L
M
SECTION MT
A
B
MT
Revision: 2005 August 2005 350Z
MANUAL TRANSMISSION
PRECAUTIONS .......................................................... 2
Precautions for Battery Service ................................ 2
Caution ..................................................................... 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 5
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 6
NVH Troubleshooting Chart ..................................... 6
DESCRIPTION ............................................................ 7
Cross-Sectional View ............................................... 7
DOUBLE-CONE SYNCHRONIZER ...................... 8
TRIPLE-CONE SYNCHRONIZER ........................ 8
M/T OIL ....................................................................... 9
Replacement ............................................................ 9
DRAINING ............................................................. 9
FILLING ................................................................. 9
Checking .................................................................. 9
OIL LEAKAGE AND OIL LEVEL ........................... 9
REAR OIL SEAL ...................................................... 10
Removal and Installation ........................................ 10
REMOVAL ........................................................... 10
INSTALLATION ................................................... 10
POSITION SWITCH ...................................................11
Checking .................................................................11
COMPONENT LOCATION ...................................11
BACK-UP LAMP SWITCH ...................................11
PARK/NEUTRAL POSITION SWITCH ................11
SHIFT CONTROL .....................................................12
Removal and Installation ........................................12
REMOVAL ...........................................................12
INSTALLATION ...................................................14
INSPECTION AFTER INSTALLATION ................16
AIR BREATHER HOSE ............................................17
Removal and Installation ........................................17
TRANSMISSION ASSEMBLY ..................................18
Removal and Installation from Vehicle ...................18
REMOVAL ...........................................................18
INSTALLATION ...................................................20
Component Parts Drawing .....................................21
CASE COMPONENTS ........................................21
GEAR COMPONENTS .......................................22
SHIFT CONTROL COMPONENTS .....................24
Disassembly and Assembly ....................................26
DISASSEMBLY ...................................................26
INSPECTION AFTER DISASSEMBLY ................37
ASSEMBLY .........................................................41
SERVICE DATA AND SPECIFICATIONS (SDS) ......62
General Specifications ............................................62
End Play .................................................................63
Snap Rings .............................................................63
Baulk Ring Clearance (Model Code Number:
CD008) ...................................................................64
Baulk Ring Clearance (Model Code Num-
ber:CD009) .............................................................64