Nissan 350Z Workshop Maunual 2005 (36) PDF

RFD-1
REAR FINAL DRIVE
D DRIVELINE/AXLE
CONTENTS
C
E
F
G
H
I
J
K
L
M
SECTION RFD
A
B
RFD
Revision: 2005 August 2005 350Z
REAR FINAL DRIVE
PRECAUTIONS .......................................................... 2
Service Notice or Precautions .................................. 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 6
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 7
NVH Troubleshooting Chart ..................................... 7
DESCRIPTION ............................................................ 8
Cross-Sectional View ............................................... 8
DIFFERENTIAL GEAR OIL ........................................ 9
Changing Differential Gear Oil ................................. 9
DRAINING ............................................................. 9
FILLING ................................................................. 9
Checking Differential Gear Oil .................................. 9
OIL LEAKAGE AND OIL LEVEL ........................... 9
FRONT OIL SEAL .................................................... 10
Removal and Installation ........................................ 10
REMOVAL ........................................................... 10
INSTALLATION ....................................................11
SIDE OIL SEAL ........................................................ 12
Removal and Installation ........................................ 12
REMOVAL ........................................................... 12
INSTALLATION ................................................... 12
REAR FINAL DRIVE ASSEMBLY ............................ 14
Removal and Installation ........................................ 14
COMPONENTS .................................................. 14
REMOVAL ...........................................................14
INSTALLATION ...................................................15
Disassembly and Assembly (R200 2-pinion) ..........16
COMPONENTS ...................................................16
ASSEMBLY INSPECTION AND ADJUSTMENT ...17
DISASSEMBLY ...................................................21
INSPECTION AFTER DISASSEMBLY ................ 25
ADJUSTMENT AND SELECTION OF ADJUST-
ING WASHERS ...................................................25
ASSEMBLY .........................................................30
Disassembly and Assembly (R200V LSD) .............36
COMPONENTS ...................................................36
ASSEMBLY INSPECTION AND ADJUSTMENT ...37
DISASSEMBLY ...................................................41
INSPECTION AFTER DISASSEMBLY ................ 45
ADJUSTMENT AND SELECTION OF ADJUST-
ING WASHERS ...................................................45
ASSEMBLY .........................................................50
SERVICE DATA AND SPECIFICATIONS (SDS) ......56
General Specifications ............................................56
Inspection and Adjustment .....................................56
DRIVE GEAR RUNOUT ......................................56
DIFFERENTIAL SIDE GEAR CLEARANCE .......56
PRELOAD TORQUE ...........................................56
BACKLASH .........................................................56
COMPANION FLANGE RUNOUT .......................56
SELECTIVE PARTS ............................................57

Nissan 350Z Workshop Maunual 2005 (36) Summary of Content

RFD-1REAR FINAL DRIVED DRIVELINE/AXLECONTENTSCEFGHIJKLMSECTION RFDABRFDRevision: 2005 August 2005 350ZREAR FINAL DRIVEPRECAUTIONS .......................................................... 2Service Notice or Precautions .................................. 2PREPARATION ........................................................... 3Special Service Tools ............................................... 3Commercial Service Tools ........................................ 6NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING ................................................ 7NVH Troubleshooting Chart ..................................... 7DESCRIPTION ............................................................ 8Cross-Sectional View ............................................... 8DIFFERENTIAL GEAR OIL ........................................ 9Changing Differential Gear Oil ................................. 9DRAINING ............................................................. 9FILLING ................................................................. 9Checking Differential Gear Oil .................................. 9OIL LEAKAGE AND OIL LEVEL ........................... 9FRONT OIL SEAL .................................................... 10Removal and Installation ........................................ 10REMOVAL ........................................................... 10INSTALLATION ....................................................11SIDE OIL SEAL ........................................................ 12Removal and Installation ........................................ 12REMOVAL ........................................................... 12INSTALLATION ................................................... 12REAR FINAL DRIVE ASSEMBLY ............................ 14Removal and Installation ........................................ 14COMPONENTS .................................................. 14REMOVAL ...........................................................14INSTALLATION ...................................................15Disassembly and Assembly (R200 2-pinion) ..........16COMPONENTS ...................................................16ASSEMBLY INSPECTION AND ADJUSTMENT ...17DISASSEMBLY ...................................................21INSPECTION AFTER DISASSEMBLY ................ 25ADJUSTMENT AND SELECTION OF ADJUST-ING WASHERS ...................................................25ASSEMBLY .........................................................30Disassembly and Assembly (R200V LSD) .............36COMPONENTS ...................................................36ASSEMBLY INSPECTION AND ADJUSTMENT ...37DISASSEMBLY ...................................................41INSPECTION AFTER DISASSEMBLY ................ 45ADJUSTMENT AND SELECTION OF ADJUST-ING WASHERS ...................................................45ASSEMBLY .........................................................50SERVICE DATA AND SPECIFICATIONS (SDS) ......56General Specifications ............................................56Inspection and Adjustment .....................................56DRIVE GEAR RUNOUT ......................................56DIFFERENTIAL SIDE GEAR CLEARANCE .......56PRELOAD TORQUE ...........................................56BACKLASH .........................................................56COMPANION FLANGE RUNOUT .......................56SELECTIVE PARTS ............................................57