Nissan 350Z Workshop Maunual 2005 (8) PDF

BR-1
BRAKE SYSTEM
F BRAKES
CONTENTS
C
D
E
G
H
I
J
K
L
M
SECTION BR
A
B
BR
Revision: 2005 August 2005 350Z
BRAKE SYSTEM
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) ?AIR BAG? and ?SEAT BELT PRE-TEN-
SIONER? .................................................................. 3
Precautions for Battery Service ................................ 3
Precautions for Procedures without Cowl Top Cover ..... 3
Precautions for Brake System .................................. 3
PREPARATION ........................................................... 5
Commercial Service Tools ........................................ 5
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 6
NVH Troubleshooting Chart ..................................... 6
BRAKE PEDAL .......................................................... 7
Inspection and Adjustment ....................................... 7
PLAY AND CLEARANCE BETWEEN THE
BRAKE PEDAL AND FLOOR PANEL WITH
PEDAL DEPRESSED ........................................... 7
ADJUSTMENT ...................................................... 8
Removal and Installation .......................................... 8
COMPONENT PARTS DRAWING ........................ 8
REMOVAL ............................................................. 9
INSPECTION AFTER REMOVAL ......................... 9
INSTALLATION ..................................................... 9
BRAKE FLUID .......................................................... 10
On-board Inspection ............................................... 10
LEVEL CHECK ................................................... 10
Drain and Refill ....................................................... 10
Bleeding Brake System ...........................................11
BRAKE PIPING AND HOSE .................................... 12
Hydraulic Circuit ..................................................... 12
Removal and Installation of the Front Brake Piping
Brake Hose (Vehicles With CLZ25VD Caliper) ...... 12
REMOVAL ........................................................... 12
INSTALLATION ................................................... 12
Removal and Installation of the Front Brake Piping
Brake Hose (Vehicles With Brembo OPB27VA Cal-
ipers) ...................................................................... 13
REMOVAL ........................................................... 13
INSTALLATION ................................................... 13
Removal and Installation of the Rear Brake Piping
Brake Hose (With AD14VE Calipers) .....................13
REMOVAL ...........................................................13
INSTALLATION ...................................................14
Removal and Installation of the Rear Brake Piping
Brake Hose (With Brembo OPB13VB Calipers) .....14
REMOVAL ...........................................................14
INSTALLATION ...................................................14
Inspection After Installation ....................................14
BRAKE MASTER CYLINDER ..................................15
On-board Inspection ...............................................15
LEAK INSPECTION ............................................15
Removal and Installation ........................................15
REMOVAL ...........................................................15
INSTALLATION ...................................................15
Components ...........................................................16
Disassembly and Assembly ....................................16
MODELS WITHOUT VDC ...................................16
MODELS WITH VDC ..........................................19
BRAKE BOOSTER ...................................................23
On-Vehicle Service .................................................23
OPERATING CHECK ..........................................23
AIRTIGHT CHECK ..............................................23
Removal and Installation ........................................23
REMOVAL ...........................................................24
INSPECTION AFTER REMOVAL .......................24
INSTALLATION ...................................................24
VACUUM LINES .......................................................25
Removal and Installation ........................................25
Inspection ...............................................................25
VISUAL INSPECTION .........................................25
CHECK VALVE INSPECTION .............................25
FRONT DISC BRAKE (CLZ25VD TYPE) .................26
On-board Inspection ...............................................26
PAD WEAR INSPECTION ...................................26
Components ...........................................................26
Removal and Installation of Brake Pad ..................27
REMOVAL ...........................................................27
INSTALLATION ...................................................27
Removal and Installation of Caliper Assembly ....... 28
REMOVAL ...........................................................28

Nissan 350Z Workshop Maunual 2005 (8) Summary of Content

BR-1BRAKE SYSTEMF BRAKESCONTENTSCDEGHIJKLMSECTION BRABBRRevision: 2005 August 2005 350ZBRAKE SYSTEMPRECAUTIONS .......................................................... 3Precautions for Supplemental Restraint System (SRS) AIR BAG and SEAT BELT PRE-TEN-SIONER .................................................................. 3Precautions for Battery Service ................................ 3Precautions for Procedures without Cowl Top Cover ..... 3Precautions for Brake System .................................. 3PREPARATION ........................................................... 5Commercial Service Tools ........................................ 5NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING ................................................ 6NVH Troubleshooting Chart ..................................... 6BRAKE PEDAL .......................................................... 7Inspection and Adjustment ....................................... 7PLAY AND CLEARANCE BETWEEN THE BRAKE PEDAL AND FLOOR PANEL WITH PEDAL DEPRESSED ........................................... 7ADJUSTMENT ...................................................... 8Removal and Installation .......................................... 8COMPONENT PARTS DRAWING ........................ 8REMOVAL ............................................................. 9INSPECTION AFTER REMOVAL ......................... 9INSTALLATION ..................................................... 9BRAKE FLUID .......................................................... 10On-board Inspection ............................................... 10LEVEL CHECK ................................................... 10Drain and Refill ....................................................... 10Bleeding Brake System ...........................................11BRAKE PIPING AND HOSE .................................... 12Hydraulic Circuit ..................................................... 12Removal and Installation of the Front Brake Piping Brake Hose (Vehicles With CLZ25VD Caliper) ...... 12REMOVAL ........................................................... 12INSTALLATION ................................................... 12Removal and Installation of the Front Brake Piping Brake Hose (Vehicles With Brembo OPB27VA Cal-ipers) ...................................................................... 13REMOVAL ........................................................... 13INSTALLATION ................................................... 13Removal and Installation of the Rear Brake Piping Brake Hose (With AD14VE Calipers) .....................13REMOVAL ...........................................................13INSTALLATION ...................................................14Removal and Installation of the Rear Brake Piping Brake Hose (With Brembo OPB13VB Calipers) .....14REMOVAL ...........................................................14INSTALLATION ...................................................14Inspection After Installation ....................................14BRAKE MASTER CYLINDER ..................................15On-board Inspection ...............................................15LEAK INSPECTION ............................................15Removal and Installation ........................................15REMOVAL ...........................................................15INSTALLATION ...................................................15Components ...........................................................16Disassembly and Assembly ....................................16MODELS WITHOUT VDC ...................................16MODELS WITH VDC ..........................................19BRAKE BOOSTER ...................................................23On-Vehicle Service .................................................23OPERATING CHECK ..........................................23AIRTIGHT CHECK ..............................................23Removal and Installation ........................................23REMOVAL ...........................................................24INSPECTION AFTER REMOVAL .......................24INSTALLATION ...................................................24VACUUM LINES .......................................................25Removal and Installation ........................................25Inspection ...............................................................25VISUAL INSPECTION .........................................25CHECK VALVE INSPECTION .............................25FRONT DISC BRAKE (CLZ25VD TYPE) .................26On-board Inspection ...............................................26PAD WEAR INSPECTION ...................................26Components ...........................................................26Removal and Installation of Brake Pad ..................27REMOVAL ...........................................................27INSTALLATION ...................................................27Removal and Installation of Caliper Assembly ....... 28REMOVAL ...........................................................28