Nissan 350Z Workshop Maunual 2005 (8) PDF

BR-1
BRAKE SYSTEM
F BRAKES
CONTENTS
C
D
E
G
H
I
J
K
L
M
SECTION BR
A
B
BR
Revision: 2005 August 2005 350Z
BRAKE SYSTEM
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) ?AIR BAG? and ?SEAT BELT PRE-TEN-
SIONER? .................................................................. 3
Precautions for Battery Service ................................ 3
Precautions for Procedures without Cowl Top Cover ..... 3
Precautions for Brake System .................................. 3
PREPARATION ........................................................... 5
Commercial Service Tools ........................................ 5
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 6
NVH Troubleshooting Chart ..................................... 6
BRAKE PEDAL .......................................................... 7
Inspection and Adjustment ....................................... 7
PLAY AND CLEARANCE BETWEEN THE
BRAKE PEDAL AND FLOOR PANEL WITH
PEDAL DEPRESSED ........................................... 7
ADJUSTMENT ...................................................... 8
Removal and Installation .......................................... 8
COMPONENT PARTS DRAWING ........................ 8
REMOVAL ............................................................. 9
INSPECTION AFTER REMOVAL ......................... 9
INSTALLATION ..................................................... 9
BRAKE FLUID .......................................................... 10
On-board Inspection ............................................... 10
LEVEL CHECK ................................................... 10
Drain and Refill ....................................................... 10
Bleeding Brake System ...........................................11
BRAKE PIPING AND HOSE .................................... 12
Hydraulic Circuit ..................................................... 12
Removal and Installation of the Front Brake Piping
Brake Hose (Vehicles With CLZ25VD Caliper) ...... 12
REMOVAL ........................................................... 12
INSTALLATION ................................................... 12
Removal and Installation of the Front Brake Piping
Brake Hose (Vehicles With Brembo OPB27VA Cal-
ipers) ...................................................................... 13
REMOVAL ........................................................... 13
INSTALLATION ................................................... 13
Removal and Installation of the Rear Brake Piping
Brake Hose (With AD14VE Calipers) .....................13
REMOVAL ...........................................................13
INSTALLATION ...................................................14
Removal and Installation of the Rear Brake Piping
Brake Hose (With Brembo OPB13VB Calipers) .....14
REMOVAL ...........................................................14
INSTALLATION ...................................................14
Inspection After Installation ....................................14
BRAKE MASTER CYLINDER ..................................15
On-board Inspection ...............................................15
LEAK INSPECTION ............................................15
Removal and Installation ........................................15
REMOVAL ...........................................................15
INSTALLATION ...................................................15
Components ...........................................................16
Disassembly and Assembly ....................................16
MODELS WITHOUT VDC ...................................16
MODELS WITH VDC ..........................................19
BRAKE BOOSTER ...................................................23
On-Vehicle Service .................................................23
OPERATING CHECK ..........................................23
AIRTIGHT CHECK ..............................................23
Removal and Installation ........................................23
REMOVAL ...........................................................24
INSPECTION AFTER REMOVAL .......................24
INSTALLATION ...................................................24
VACUUM LINES .......................................................25
Removal and Installation ........................................25
Inspection ...............................................................25
VISUAL INSPECTION .........................................25
CHECK VALVE INSPECTION .............................25
FRONT DISC BRAKE (CLZ25VD TYPE) .................26
On-board Inspection ...............................................26
PAD WEAR INSPECTION ...................................26
Components ...........................................................26
Removal and Installation of Brake Pad ..................27
REMOVAL ...........................................................27
INSTALLATION ...................................................27
Removal and Installation of Caliper Assembly ....... 28
REMOVAL ...........................................................28