Subaru Forester Automatic Transmission 1999 2000 (24) PDF

PLANETARY
GEAR
AND
LOW
CLUTCH
Automatic
Transmission
24
.
Planetary
Gearand
Low
Clutch
S5,02,2
NOTE
:
Separate
these
cases
while
tapping
lightly
on
the
housing
.
A
:
REMOVAL
SS,oz,ZA,e
1)
Extract
the torque converter
clutch
assembly
.
<Ref
.
to
AT-34
REMOVAL,
Torque
Converter
Clutch
Assembly
.>
2)
Remove
the
input
shaft
.
o
/1I
0
0
n
B3M2021
3)
Disconnect
transmission
harness
connector
from
stay
.
NOTE
:
Lift-up
lever
behind
the
connector
and
disconnect
from
stay
.
4)
Disconnect
inhibitor
switch
connector
from
stay
.
5)
Disconnect
the
air
breather
hose
.
<Ref
.
to
AT-27
REMOVAL,
Air
Breather
Hose
.>
6)
Remove
the
oil
charger
pipe,
and
remove
the
O-ring
from
the flange
face
.
Attach
the O-ring
to
the
pipe
.
<Ref
.
to
AT-28
REMOVAL,
Oil
Charger
Pipe
.>
7)
Remove
the
oil
cooler
inlet
and
outlet
pipes
.
<Ref
.
to
AT-29
REMOVAL,
Oil
Cooler Pipes
.>
8)
Remove
rear vehicle
speed
sensor,
and
sepa-
rate
the
transmission
case
and
extension
case
.
<Ref
.
to
AT-36
REMOVAL,
Extension
Case
.>
9)
Remove
reduction
driven
gear
.
WITHOUT
VTD
<Ref
.
to
AT-48
WITHOUT
VTD,
REMOVAL,
Reduction
Driven
Gear
.>
WITH
VTD
<Ref
.
to
AT-48
WITH
VTD,
REMOVAL,
Reduction
Driven
Gear
.>
10)
Separation
of
torque
converter
clutch
case
and
transmission
case
sections
CAUTION
:
*
Be
careful
not
to
damage
the
oil
seal
and
bushing
inside
the
torque
converter
clutch
caseby
the
oil
pump
cover
.
*
Be
careful
not
to
lose
the
rubber
seal
.
11)
Place
two
wooden
blocks
on
the
workbench,
and
stand
the
transmission
case
with
its
rear
end
facing
down
.
CAUTION
:
*
Be
careful
not
to
scratch
the
rear
mating
sur-
face
of
the
transmission
case
.
Note
that
the
parking
rod
and
drive pinion
protrude
from
the
mating
surface
.
O~
IJ
J,
55
mm
(2
.17
in)
133M
1064A
12)
Remove
the
oil
pump
housing
.
CAUTION
:
Be
careful
not
to
lose
the
total
end
play
adjust-
ing
thrust
washer
.
AT
95
(A)
Oil
pump
housing

Subaru Forester Automatic Transmission 1999 2000 (24) Summary of Content

PLANETARYGEARANDLOWCLUTCHAutomaticTransmission24.PlanetaryGearandLowClutchS5,02,2NOTE:Separatethesecaseswhiletappinglightlyonthehousing.A:REMOVALSS,oz,ZA,e1)Extractthe torque converterclutchassembly.Ref.toAT-34REMOVAL,TorqueConverterClutchAssembly.2)Removetheinputshaft.o/1I00nB3M20213)Disconnecttransmissionharnessconnectorfromstay.NOTE:Lift-upleverbehindtheconnectoranddisconnectfromstay.4)Disconnectinhibitorswitchconnectorfromstay.5)Disconnecttheairbreatherhose.Ref.toAT-27REMOVAL,AirBreatherHose.6)Removetheoilchargerpipe,andremovetheO-ringfromthe flangeface.Attachthe O-ringtothepipe.Ref.toAT-28REMOVAL,OilChargerPipe.7)Removetheoilcoolerinletandoutletpipes.Ref.toAT-29REMOVAL,OilCooler Pipes.8)Removerear vehiclespeedsensor,andsepa-ratethetransmissioncaseandextensioncase.Ref.toAT-36REMOVAL,ExtensionCase.9)Removereductiondrivengear.WITHOUTVTDRef.toAT-48WITHOUTVTD,REMOVAL,ReductionDrivenGear.WITHVTDRef.toAT-48WITHVTD,REMOVAL,ReductionDrivenGear.10)SeparationoftorqueconverterclutchcaseandtransmissioncasesectionsCAUTION:*Becarefulnottodamagetheoilsealandbushinginsidethetorqueconverterclutchcasebytheoilpumpcover.*Becarefulnottolosetherubberseal.11)Placetwowoodenblocksontheworkbench,andstandthetransmissioncasewithitsrearendfacingdown.CAUTION:*Becarefulnottoscratchtherearmatingsur-faceofthetransmissioncase.Notethattheparkingrodanddrive pinionprotrudefromthematingsurface.O~IJJ,55mm(2.17in)133M1064A12)Removetheoilpumphousing.CAUTION:Becarefulnottolosethetotalendplayadjust-ingthrustwasher.AT95(A)Oilpumphousing