Subaru Forester Automatic Transmission 1999 2000 (25) PDF

2-4
BRAKE
Automatic
Transmission
25
.
2-4
Brake
S5f0205
A
:
REMOVAL
S5f0205A18
1)
Extract
the
torque
converter
clutch
assembly
.
<Ref
.
to
AT-34
REMOVAL,
Torque
Converter
Clutch
Assembly
.>
2)
Remove
the
input
shaft
.
3)
Disconnect
transmission
harness
connector
from
stay
.
NOTE
:
Lift-up
lever
behind
the
connector
and
disconnect
it
from
stay
.
4)
Disconnect
inhibitor
switch
connector
from
stay
.
5)
Disconnect
the
air
breather
hose
.
<Ref
.
to
AT-27
REMOVAL,
Air
Breather
Hose
.>
6)
Remove
the
oil
charger
pipe
.
<Ref
.
to
AT-28
REMOVAL,
Oil
Charger
Pipe
.>
7)
Remove
the
oil
cooler
inlet
and
outlet
pipes
with
washers
.
<Ref
.
to
AT-29
REMOVAL,
Oil
Cooler
Pipes
.>
8)
Remove
rear
vehicle
speed
sensor,
and
sepa-
rate
the
transmission
case
and
extension
case
.
<Ref
.
to
AT-36
REMOVAL,
Extension
Case
.>
9)
Remove
reduction
driven
gear
.
WITHOUT
VTD
<Ref
.
to
AT-48
WITHOUT
VTD,
REMOVAL,
Reduction
Driven
Gear
.>
WITH
VTD
<Ref
.
to
AT-48
WITH
VTD,
REMOVAL,
Reduction
Driven
Gear
.>
10)
Separation
of
torque
converter
clutch
case
and
transmission
case
sections
CAUTION
:
e
Be
careful
not
to
damage
the
oil
seal
and
bushing
inside the
torque
converter
clutch
case
by
the
oil
pump
cover
.
9
Be
careful
not
to lose
the
rubber
seal
.
NOTE
:
Separate
these
cases
while
tapping
lightly
on
the
housing
.
11)
Place
two
wooden
blocks
on
the
workbench,
and
stand
the
transmission
case
with
its
rear
end
facing
down
.
CAUTION
:
*
Be
careful
not
to
scratch the
rear
mating
sur-
face
of
the
transmission
case
.
Note
that
the
parking
rod
and
drive
pinion
protrude
from
the
mating
surface
.
55
mm
(2
.17
in)
B3M
1064A
II
12)
Remove
the
oil
pan
and
control
valve
body
.
<Ref
.
to
AT-83
REMOVAL,
Control
Valve
Body
.>
13)
Remove
the
oil
pump
housing
.
CAUTION
:
Be
careful
not
to
lose
the
total
end
play
adjust-
ing
thrust
washer
.
0
0
B3M
1068
AT-1
04

Subaru Forester Automatic Transmission 1999 2000 (25) Summary of Content

2-4BRAKEAutomaticTransmission25.2-4BrakeS5f0205A:REMOVALS5f0205A181)Extractthetorqueconverterclutchassembly.Ref.toAT-34REMOVAL,TorqueConverterClutchAssembly.2)Removetheinputshaft.3)Disconnecttransmissionharnessconnectorfromstay.NOTE:Lift-upleverbehindtheconnectoranddisconnectitfromstay.4)Disconnectinhibitorswitchconnectorfromstay.5)Disconnecttheairbreatherhose.Ref.toAT-27REMOVAL,AirBreatherHose.6)Removetheoilchargerpipe.Ref.toAT-28REMOVAL,OilChargerPipe.7)Removetheoilcoolerinletandoutletpipeswithwashers.Ref.toAT-29REMOVAL,OilCoolerPipes.8)Removerearvehiclespeedsensor,andsepa-ratethetransmissioncaseandextensioncase.Ref.toAT-36REMOVAL,ExtensionCase.9)Removereductiondrivengear.WITHOUTVTDRef.toAT-48WITHOUTVTD,REMOVAL,ReductionDrivenGear.WITHVTDRef.toAT-48WITHVTD,REMOVAL,ReductionDrivenGear.10)SeparationoftorqueconverterclutchcaseandtransmissioncasesectionsCAUTION:eBecarefulnottodamagetheoilsealandbushinginside thetorqueconverterclutchcasebytheoilpumpcover.9Becarefulnotto losetherubberseal.NOTE:Separatethesecaseswhiletappinglightlyonthehousing.11)Placetwowoodenblocksontheworkbench,andstandthetransmissioncasewithitsrearendfacingdown.CAUTION:*Becarefulnottoscratch therearmatingsur-faceofthetransmissioncase.Notethattheparkingrodanddrivepinionprotrudefromthematingsurface.55mm(2.17in)B3M1064AII12)Removetheoilpanandcontrolvalvebody.Ref.toAT-83REMOVAL,ControlValveBody.13)Removetheoilpumphousing.CAUTION:Becarefulnottolosethetotalendplayadjust-ingthrustwasher.00B3M1068AT-104