Subaru Forester Doors and Windows 1999 2000 (12) PDF

2. Door
A: REMOVAL AND INSTALLATION
1. DOOR ASSEMBLY
1) Remove front pillar lower trim <Ref. to 5-3
[W5A1].> and disconnect connectors from body
harness.
B5M0726
2) Place a cloth or a wood block under door to
prevent damage, and support it with a jack.
3) Remove checker bolt.
Tightening torque:
32
10 Nm (3.3
1.0 kg-m, 23.9
7.2 ft-lb)
S5M0183
4) Remove bolts (M8) securing upper and lower
hinges to door, and remove door from hinges.
Tightening torque:
25
3 Nm (2.5
0.3 kg-m, 18.1
2.2 ft-lb)
5) Remove hinges by loosening hinges mounting
bolt (M8) off of body.
Tightening torque:
29
5 Nm (3.0
0.5 kg-m, 21.7
3.6 ft-lb)
CAUTION:
Work carefully to avoid damaging door.
G5M0385
6) Install in the reverse order of removal.
NOTE:
Apply grease to moving parts of door hinges.
14
5-2 [W2A1] SERVICE PROCEDURE
2. Door

Subaru Forester Doors and Windows 1999 2000 (12) Summary of Content

2. DoorA: REMOVAL AND INSTALLATION1. DOOR ASSEMBLY1) Remove front pillar lower trim Ref. to 5-3[W5A1]. and disconnect connectors from bodyharness.B5M07262) Place a cloth or a wood block under door toprevent damage, and support it with a jack.3) Remove checker bolt.Tightening torque:3210 Nm (3.31.0 kg-m, 23.97.2 ft-lb)S5M01834) Remove bolts (M8) securing upper and lowerhinges to door, and remove door from hinges.Tightening torque:253 Nm (2.50.3 kg-m, 18.12.2 ft-lb)5) Remove hinges by loosening hinges mountingbolt (M8) off of body.Tightening torque:295 Nm (3.00.5 kg-m, 21.73.6 ft-lb)CAUTION:Work carefully to avoid damaging door.G5M03856) Install in the reverse order of removal.NOTE:Apply grease to moving parts of door hinges.145-2 [W2A1] SERVICE PROCEDURE2. Door